Abstract:The coated polyethylene(PE) separators were prepared (through a direct coating process) with Al2O3 as ceramic particle, acrylate emulsion as binder and deionized water as solvent. The PE separators and coated PE separators were characterized by surface tension, contact angles testing, electrolyte wettability, electrolyte uptake, thermal resistance, as well as electrochemical testing. The results showed that the surface tension of ceramic slurry decreased from 37.0 mN/m to 28.5 mN/m as 0.10 % fluoro-containing surfactant was added. Compared with PE separators, the wettability, heat resistance and electrochemical performance of coated PE separators were improved. The electrolyte uptake of the coated PE separators increased from 85 % to 165 %, and the thermal shrinkage decreased from 65 % to 3 % at 150 ℃. The capacity retention of the PE separators were only 84.7 % in 200 cycles, while that of the coated PE separators reached 90.2 % at the same condition. The capacity retention rates of the coated PE separators were slightly higher than that of the PE separators at different charge-discharge rate. The complex impedance and cyclic voltammograms of these two materials were similar.